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yaris-obd/readme.md
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2026-08-09 20:33:42 -04:00

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yaris-obd 🚗📡

A Raspberry Pi 3-based OBD-II, GPS, and dashcam system for my 2013 Toyota Yaris. It reads live vehicle data over USB, tracks position with a SIM868 GNSS/GSM HAT, logs everything locally, and serves a web UI over the car's own WiFi hotspot. The dashboard and pre-cached map work fully offline, while trip data and dashcam footage sync to a self-hosted remote server whenever an internet uplink is available.

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Screenshot

UI

Features

  • 📊 Live OBD-II data over a cheap USB ELM327-compatible adapter: speed, RPM, coolant temperature, fuel level, throttle position, MIL status, stored DTCs, and odometer when the ECU supports it. Includes automatic background reconnects, serialized queries, and clear adapter/ELM327/ECU diagnostics
  • 🛰️ Real GPS tracking via a Waveshare SIM868 GNSS/GSM/Bluetooth HAT, plotted live on an offline Leaflet map (pre-cached map tiles — no internet needed in the car). The module powers itself on through the HAT's GPIO PWRKEY wiring after a Pi power cycle
  • 📶 Self-hosted WiFi hotspot so you can load the web UI on your phone from inside the car, with automatic switching back to home WiFi when it is available (http://yaris.local — no port number)
  • 🎥 Dashcam file retrieval — detects a USB dashcam automatically (any brand/folder layout, no hardcoded device path), mounts it read-only, and safely copies footage locally. Verified against a real 28GB/87-file import. The web UI can also browse, sort, and delete individual or all videos directly from the connected dashcam with confirmed, temporary read-write operations, plus import one file or any checkbox selection instead of always importing the whole card
  • ▶️ Local video library — browse imported clips with cached thumbnails and upload status, play H.264 footage inline with seeking, and delete only the local Pi copy. Optional retention can automatically remove older local copies after their exact content is confirmed uploaded
  • ☁️ Remote upload — a self-hosted server (Flask + Postgres, server/) receives trip/GPS logs and dashcam footage over the internet (via Cloudflare Tunnel or a plain port-forward). Dashcam videos upload in resumable 40MB chunks (works around tunnel body-size limits and keeps the Pi's memory footprint flat regardless of file size); a UI toggle can pause dashcam uploads independently while trip logs keep syncing
  • 📡 Optional cellular fallback through the SIM868 for small trip-log uploads when normal WiFi/Ethernet is unavailable (dashcam video stays off cellular)
  • 🗄️ Motion-aware local-first SQLite logging — five-second motion checks without five-second parked writes, plus retry-safe remote sync and automatic backoff
  • 🌡️ Pi health monitoring — dashboard temperature, RAM, disk space, uptime, and explicit undervoltage/throttling warnings from the Raspberry Pi firmware
  • 🔔 Offline-first alerts — a notification bell on every page reports check-engine state, storage pressure, upload backlog, temperature/power faults, and GPS loss while moving. Optional ntfy delivery is available but remains disabled until configured
  • 🛣️ Trip history and route replay — detects motion from OBD wheel speed with sustained GPS displacement as a fallback, summarizes distance and speed in metric/imperial units, and replays each route as a line on the offline map with a timestamped play/pause timeline and moving marker
  • 🖥️ Offline web UI built with Flask, Jinja, Bootstrap 5, Socket.IO, Chart.js, and Leaflet, all served locally with a shared responsive page shell
  • 🔌 Headless Pi deployment as a self-restarting systemd service with a 10-second BCM2835 hardware watchdog, verified across a real reboot

Hardware

Part Notes
Raspberry Pi 3 Model B Rev 1.2 Web UI host, logger, uploader, and WiFi hotspot
Waveshare SIM868 HAT GNSS (GPS) + optional GSM/GPRS uplink, unused Bluetooth
USB OBD-II adapter PL2303-based, ELM327-compatible (originally Bluetooth, switched to USB)
USB dashcam Any brand — detected as generic USB mass storage
2013 Toyota Yaris The patient

See PLAN.md for full hardware bring-up notes (SIM868 jumper/UART setup, antenna gotchas, etc.) and the detailed project history.

Getting started

python3 -m venv venv
source venv/bin/activate
pip install -r requirements.txt
python3 app.py

The app serves on http://<host>:5000. On the Pi it runs as a systemd service and is reachable with no port number at http://yaris.local after installing the mDNS and port-redirect setup. Deployment helpers for the app service, hotspot watcher, port redirect, and hardware watchdog are in deploy/; see PLAN.md for the complete Pi setup and hardware notes.

For the remote server (receives trip logs + dashcam uploads), see server/README.md.

Project status

This project was revived after a couple of years on the shelf. Phases 1-13 and 15-20 are complete: real GNSS, hardened OBD support, offline maps/UI, automatic WiFi hotspot switching, local logging, dashcam import, resumable remote upload, trip history/replay, deployment, and the shared UI foundation are implemented. The pipeline has been exercised on the real Pi and dashcam, including a complete 28GB import and remote upload. Actual OBD PID availability still needs the first in-car test.

Phase 14 is partially complete: the Pi's hardware watchdog is deployed and reboot-verified. Read-only-root storage hardening is deferred until persistent storage is moved off the SD root partition, and clean shutdown still needs delayed-power or ignition-sense hardware.

The browser-based phone relay was removed after real-world testing confirmed that mobile browsers cannot reliably use the Pi's WiFi and cellular data simultaneously. A native Android companion is planned later instead. The next roadmap work is settings, followed by a final UI polish pass. After the redesign, the same interface will become a secure remote trip portal backed by the self-hosted server, including trip replay and browsing/playing/downloading archived dashcam videos, with clear Local Pi/Remote Server labeling and hardware-only Pi sections omitted remotely. Full phase history, verification notes, and current scope live in PLAN.md.