fix: pre-car-test bug fixes from full code audit

- app_alerts.py: null guard on list_local_videos() result (.get('files', []))
- app_cellular.py: remove erroneous .encode(errors='replace') on str response body
- app_settings.py: initialize apn='' when isinstance check fails (NameError guard)
- app_upload.py: move json import to top of file instead of inside except handler
- server/app.py: wrap int(request.args.get('limit')) in try/except ValueError
- server/app.py: wrap os.path.commonpath() in try/except ValueError (cross-root paths)
- tests/test_app_settings.py: add missing trips_upload_enabled/video_convert_enabled
  to valid_payload() (fields added in Phase 23.5 but test not updated)

All 63 tests pass.

Co-authored-by: Copilot <[email protected]>

modules/app_alerts.py

@@ -231,7 +231,7 @@ def _power_condition(throttling, now=None):
 def collect_conditions(config):
     health = app_health.collect_health()
     videos = app_video.list_local_videos()
-    pending_videos = sum(1 for video in videos["files"] if not video["uploaded"])
+    pending_videos = sum(1 for video in (videos or {}).get("files", []) if not video["uploaded"])
     pending_tracking = app_sql.count_unsent_tracking_rows()
     speed = app_obd.get_fresh_speed()
     fix_age = app_gps.get_fix_age()

modules/app_cellular.py

@@ -229,7 +229,7 @@ def http_post(
                     break
 
             read_resp = _at(ser, "AT+HTTPREAD", terminators=("OK", "ERROR"), timeout=15)
-            body = read_resp.encode(errors="replace")
+            body = read_resp
 
             return status_code, body
         finally:

modules/app_settings.py

@@ -121,6 +121,7 @@ def update_settings(body):
     apn = body.get("cellular_apn")
     if not isinstance(apn, str):
         errors["cellular_apn"] = "Must be text."
+        apn = ""
     else:
         apn = apn.strip()
         if len(apn) > 100 or not _APN_PATTERN.fullmatch(apn):

modules/app_upload.py

@@ -35,6 +35,7 @@ never commit real values - mirrors the db/creds.env pattern already used by
 app_db.py for MongoDB).
 """
 import hashlib
+import json
 import os
 import time
 from threading import Thread
@@ -178,9 +179,7 @@ def _upload_tracking_batch():
         if not app_cellular.is_configured():
             raise
         print(f"WiFi/Ethernet upload unreachable ({wifi_err}), trying cellular fallback...")
-        import json as _json
-
-        body_bytes = _json.dumps({"points": points}).encode()
+        body_bytes = json.dumps({"points": points}).encode()
         try:
             status_code, _body = app_cellular.http_post_json(
                 f"{SERVER_URL}/api/v1/tracking/batch", body_bytes, _headers()

server/app.py

@@ -430,7 +430,10 @@ def portal_trips():
     device_id = _portal_device_id()
     if device_id is None:
         return jsonify(error="device not configured"), 404
-    limit = min(int(request.args.get("limit", 200)), 1000)
+    try:
+        limit = min(int(request.args.get("limit", 200)), 1000)
+    except (ValueError, TypeError):
+        limit = 200
     return jsonify(db.list_trips(device_id, limit=limit))
 
 
@@ -452,7 +455,10 @@ def portal_dashcam_list():
     device_id = _portal_device_id()
     if device_id is None:
         return jsonify(error="device not configured"), 404
-    limit = min(int(request.args.get("limit", 500)), 2000)
+    try:
+        limit = min(int(request.args.get("limit", 500)), 2000)
+    except (ValueError, TypeError):
+        limit = 500
     return jsonify(db.list_dashcam_files(device_id, limit=limit))
 
 
@@ -468,7 +474,11 @@ def portal_dashcam_stream(file_id):
         abort(404)
     storage_path = file_row["storage_path"]
     # Safety check: must still be under STORAGE_DIR
-    if not os.path.commonpath([STORAGE_DIR, os.path.normpath(storage_path)]) == os.path.normpath(STORAGE_DIR):
+    try:
+        safe = os.path.commonpath([STORAGE_DIR, os.path.normpath(storage_path)]) == os.path.normpath(STORAGE_DIR)
+    except ValueError:
+        safe = False
+    if not safe:
         abort(403)
     if not os.path.isfile(storage_path):
         abort(404)

tests/test_app_settings.py

@@ -8,6 +8,8 @@ from modules import app_cellular, app_settings
 def valid_payload():
     return {
         "dashcam_upload_enabled": False,
+        "trips_upload_enabled": True,
+        "video_convert_enabled": True,
         "local_video_retention_days": 14,
         "cellular_enabled": True,
         "cellular_apn": "carrier.apn",